Dining Room Table

 I bought a new dining room table and 4 matching chairs.  Self-assembly.  A couple reviewers at Amazon said assembly was horrible, but most said it wasn't too bad.  So keeping in mind that I've built a deck, a fence, and a shed among other things, I figured it wouldn't be a problem.

It was horrible!

You have to know something about assembly to truly understand, but I'll give some examples.  The whole table is assembled with a hex-head wrench.

It is a nice little tool when designed for proper use.  There are bolts designed for hex-head use (as opposed to slot or phillips head screws.  It doesn't slip.  But I emphasize "when used properly".

The table arrived with all the right parts.  Tabletop, legs to assemble and attach, and under-table cross braces.  The design and support structure is very solid.  I could tell that from looking at the various views online.  I'm not an engineer, but my Dad was and I didn't escape teenhood without some experience.

It took nearly a day to seperate the parts.  The box seems to have been mislabled "this side up".  There were parts to wouldn't separate.  Had I opened the box on the other side, it would have been easier.  Maybe it was my error...

\But iIt's the way the parts have to be assembled that was horrible.  There were holes where you have to feed a bolt into and tighten them.  They were designed badly.  You have to fit the hex wrench into the bolt (technically a "machine screw" if you care) and turn it.  1/4 turn at a time forever...  

And in the dark.  You can't get at it and shine a light in any way.  Your hand HAS to cast a shadow.  So it is all by feel.  And the fit is tight.  And sometimes the bolts locked up from poor fit.  I solved THAT by driving all the bolts with a socket wrench before I assembled the pieces, but that was just more wasted time.

The table had to be assembled upside down.  Damn it weighs a ton (or so it seemed).  The leg assemblies took a frustrating hour each.  Fitting the hex wrench for each 1/4 turn was difficult.  Each of 4 of the legs seemed to take forever and I had to take "frustration" breaks.  But I eventually got them together.

Had the assembly been easier, I would have remembered to take more pictures, but in frustration, pictures were the last thing on my mind.

That meant attaching the assembled legs to the upside-down tabletop.  That part was easier.  I had cut off 1/2 inch of a same-size hex wrench (good hacksaw) because it fit into a socket wrench socket.  That allowed faster turning when there was free access to the bolts.

And then I could add the cross braces between the legs..  That took some pushing but it worked out well.  I eventually had the table completely constructed, but still upside down...

The male friend across the street had a knee replacement a couple months ago and a 2nd one scheduled in a couple weeks. The lady mentioned recently she had an arm-sprain.  No one else to ask for help.  So no one else to ask for help.

I was worried that, if I tipped the table up on one side of laegs, they might break.  After all, sideways isn't what they are designed for.

I figured out many ways I might possibly get the table upright.  But the one that seemed most secure was to clamp the heck out of all the weak spots..

First, I had to get the upside-down table up on its side.  That was hard enough.  Not much gripping area at the edge (flush to the floor).  I finally got a small piece of scrap board and lifted the tabletop enough to shove the scrap under.  From there, I could reach far enough under to get a decent grip and turn it on a side position.  Hurray!

Then I needed to turn it from the side to upright.  That was what really worried me.  All the weight of the table  would be on 2 legs.  But that's why I had all the braces and clamps.  It did occur to me that when I turned the table from side to upright, the far legs were going to have a sudden shock of weight.  

So I taped styrofoam under the legs to aborb that!  And the edge of the table top was no more easier to lift sideways that flat.  So I had to do the "lift and scrap wood push under" again.  It took a few tries but I got it.  Full hand-room under the edge...

I was pretty much worn out by that time.  But there was only one more 90 degree turn to go.  One more HEAVY lift (squat, lift from the legs and stand up), and the table was upright, undamaged... 

Removed all the clamps (which I credit for the non-damage to the legs) and the styrofoam that eased the sudden weight of the table hitting the floor.

And here is the table upright.  The instructions said it requires 2 people.  Yeah, did it by myself...  I'm ornery that way.

I have 4 matching chairs to assemble.  I hope that goes easily.  Ay least they are each lighter to handle, LOL!

The table has a center leaf.  I probably won't use it, but I wanted the option.  A center leaf table is a lot more sturdy than a side leaf table.  My previous dining table had weak side extentions.  More about that next time...