Projects

Well, I got the toolshed shelves finished.  Sometimes you have to stop seeking perfection and "just do it"!

I got the shelves to match up in the corners.  The bottom left shelf ended up 1/4" out of level.  But its a 25+ year old shed, nothing about it is level or square anymore, and it needs a new roof.  So I'm not going to worry about it.

I had to put 2x4 boards behind the shelves to keep small items falling out the back (the sheves are on exposed 4" studs).  I would have used 1x4 boards, but I bought 10" wide boards instead of 12" wide boards and the brackets would have stuck out otherwise and not allowed me to use the front screw hole in the tip of the bracket.  A 10" bracket IS 10" long; a 10" board is only 9 1/2".

Just moving some pots to the new shelves gained me 16 sq ft of basement space, and I have lots of garden stuff still to move.  I expect to recover about 50 sq ft when I transfer more "stuff" from the basement to the shelves.  And there will be more shed floorspace  to store power equipment I seldom use (but use a lot when I need it) when I take small amounts of some stuff out of large boxes and add them to the shelves. 

That will make more sense when I fill the shelves and get some of the equipment stored in there.  I'll take pictures.

In 30 years, I've accumulated a lot of equipment.  Snow-blower, tiller, chipper/shredder, lawn-roller, aerator...

Those things are cluttering up the garage and the REAL shed.  Yes, I have 2 sheds.  More importantly though, it frees up room in the basement for woodworking, and I am determined to make the basement easier to do work in. 

And with Winter coming on, I have some wood-working projects in mind to occupy my time

Those Toolshed Shelves

Those shelves are becoming annoying.  I mentioned last post that I made a template to rest on the floor from a scrap board, thinking that I couldn't possibly have any problems knowing where it drill in the exposed studs to make the shelves perfectly level.


After I got the shelf boards cut a little shorter than the narrow wall of the shed, they all went onto the template-installed brackets beautifully (after I flipped it to account for some brackets having holes on the left instead of the right like the bracket I used to make the template.  I had checked the level on the floor under them first, and it was fine.

So yesterday from the project for the day. I set about installing 2 more shelves abbutting the new ones.  I predrilled holes just like in the first, accounting for the number of brackets I had remaining.  The shelving boards were nice and flat, how could anything go wrong?


The cruelty of the Universe is SUBTLE and unending...

I attached the 40 shelf brackets.  I placed the shelf board on the brackets.  To assure the shelves abutted  the previous ones, I clamped the ends together.  The shelf was 1/2" above the bracket nearest the previous shelf.

HUH?  How was that possible? 

I placed the board template next to the bracket; it was in the right place.  All 4 brackets were.  I was frustrated.  It is possible to be both frustrated and patient at the same tie.  "Frustrated" is a momentary annoyance, "patience" is long term.  Patience usually solves frustrations.

I removed the brackets.  I physically held  a bracket up under the shelf and marked new spots to drill.  I drilled.  I reinstalled the bracket.  Then I checked the shelf for level with a 4' long level.  It was 1/2" off.  Worse, it leaned forward a bit.

Frustrating.  I'm not obsessively perfectionist, but I do want shelves to be pretty much level.  So redid the brackets, changing exchanging the left-hole brackets for right-hole ones to make the holes a bit apart so the lag screws wouldnt get into the wrong holes. 

Then I loosened the clamps holding the shelf to the previous one.  It popped down 1/2".

ARGGGGHHHH! 

I went away from the toolshed for the day.  Trying to solve problems when you are frustrated is not a good idea!

So I went back at it this afternoon.  Well, I should mention something about the shed.  It was built almost 30 years ago.  Because local property assessment laws said a ground-contact outbuilding would be taxed but a "temporary" one (such as a shed set on cinder blocks would not), I built it that way. 

Over the years, apparently, the cinder blocks have settled a bit, and the shed (basically just an empty box with a floor and roof) had slowly twisted to adjust.  The floor is no longer level.  The wall studs are no longer perfectly vertical.  Nothing about it, in fact, is still square! 

Damn!  Well, the structure is still sound.  I do not intend to rebuilt it just to make the shelves level!  But I still wanted the shelves to be level.  So with the new shelf board clamped to the previous new shelf, propped the far end of the new shelf to were it was level lengthwise and and narrow-wise.

Surely the brackets would fit squarely under the shelf...  HA!

Well, I have some packets of shims.  These were as long as the brackets, going from 1/4" to 0.  Holding the shim against the stud and holding the bracket to the shim, it was utterly, perfectly level!

I glued the shim to the stud and went off to weed the garden for 30 minutes while the glue dried.  I went back, knowing I would see the bracket fit perfectly under the shelf!  How could it be otherwise?

HA!

It was 1/4" off.

The cruelty of the Universe is subtle and UNENDING...

I can't make shelves level in both directions in a shed box that isn't square in any dimensions.  I'm sure a professional could, but apparently I can't!

I'm going to just put the last 2 shelves on as best I can, screw a 1"x2" board on the front of the shelves so nothing can fall off, and call it done.  Declare victory and walk away.

I have too many other things to do...

And I should mention that I have a newer real toolshed next to it.  Concrete floor, build like a small house, solid.  Yes, I have that much gardening stuff to need the old one too.  I think I'll have some company build a 2nd like it to store the stuff in the old one and be rid of it.

But I still want the old one until then.  I have 1/4 of my basement filled with stuff that belongs in a garden shed.  And until THAT stuff is removed, I can't set up my shop equipment without crawling over stuff everytime I want to use a tool. 

Fill the old shed with stuff from the basement, organize the basement, do woodworking over the Winter.  That's the plan...

But I still can't believe how frustrating just adding level shelves were...

Shelves Et Al

I made a template for brackets for the shelves in the toolshed.  It didn't work.  The brackets had offset holes.  But it turned out some were on the left and some were on the right.  So I still had tpo "wing it".  Worked.

An 8'x12' toolshed doesn't mean the INSIDES are that size.  I went crazy cutting the shelves down to lenth to fit.  And 1/4" short so they could expand from humidity.

I saw a groundhog at the far end of the yard yesterday.  He saw me too and went to his borrow.  Under the toolshed!  I have to chase it out.

But first, I have to clear 50'x50' of brambles.  Several possibilities.  Hire someone (tried that and failed.  Too small an area for them to bother with).  Tried cutting them with a hedge trimmer then a chain saw.  The brambles just kept falling on me with difficukty getting loose of them.

It looks like I am finally going to have to use the gas weed whacker with the steel blades.  It scares me, but if I am careful...

I'll make sure the neighbor is available in case of an accident.

Saw a picture of a cool way to make a circular saw 45 degree angle cutter in a woodworking magazine.   Cheap materials but great results.  Bought the hardboard piece today.  If it works, I'll show pictures.