Sunday, June 2, 2013

Trailer Rebuild, Part 1

I love my 5x8' hauling trailer.  It transports mowers, hauls sand/mulch/compost home, hauls tree debris/recyclables/trash to the county landfill, and I bet it would carry a dozen neighborhood kids on a joy ride for a dollar each (just kidding).

The thing has an open metal frame, so I had to built plywood sides when I bought it.  Ten years+ later, the sides are rotting away.  And the base is boards with spaces between them, so I've always had to put a tarp on the bottom to keep small stuff like sand and compost from falling out (and a tarp above to keep it from blowing away).

So it was time to rebuild!  This time, I wanted rot-resistant (and higher) sides, a solid bottom, and more attached (but still removable) back.  When the trailer is off the car, the front sits on a cinderblock so it tilts back (no worry about rain collecting inside). 

So after sketching out various trailer side and bottom dimensions, I took the trailer to Home Depot (I needed it to haul new plywood home).  I went for 1/2 pressure-treated (P-T) plywood 4x8' sheets.  Home Depot changed a "no-cutting" policy on P-T wood last year or so to allowing it.  They have a great sheet plywood cutting machine, but it's one free cut per sheet.  I had fun figuring out the cuts (no seriously, I had FUN figuring out the cuts - I was good at geometry in school and I do some slight wood-working).  I figured out a satisfactory way to do the whole thing with 3 sheets of plywood and only 1 Home Depot cut on 2 sheets.  I would have had them do a cut on the 3rd sheet, but I needed to custom fit that cut.

Here are the BEFORE pictures...
You can see the sides were falling apart.
So I unloaded the new pieces.
And set about removing the old...


Easier said than done!  Some of those zinc-coated bolts and nuts were locked in place.  Considering that some of them just loosened and fell out over the years, that was a surprise.  (And for those of you in the know, I used lock washers and double nuts on all the bolts)

Thank goodness for Liquid Wrench!
I soaked all the nuts with that.  They still fought, but they DID all come loose with "persuasion".
And eventually, I had all the old sides removed.

Next time, I put on the new bottom and sides...


1 comment:

Mariodacatsmom said...

Big project to undertake friend. Thanks for the intro to Liquid Wrench. That's a new one on my.

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