Monday, November 27, 2017

Hose Reel 5

I had a hose hanger on a 4x4 post there, and pulled it out.  Then used a 6" spade and a post hole digger to deepen and enlarge the hole.  That was easier than I expected.  The soil was quite good.  The bottom foot was mostly clay, and I saved that for backfill.  Its stronger.

This picture shows getting down 20".  I got down to 24" but the picture failed.  I usually take several of each event and all are good, but not this time,  Figures...
But I got the post into the hole and stood it upright.
I backfilled from all sides gradually.  I didn't have a good tamp available, but realized the D handle of the shovel worked well.  I'm good at using whatever is near at hand.

I packed that clay soil hard! 
Then put a level on the top and made some slight adjustments.   Tamping hard on one side adjusted the post to perfect level.  And then I set metal bars on either side (anchored with cinderblocks) to hold it it place.  Then I used a piece of 4x4 post (more useful scrap) to really pound the clay soil around the post.
The top was utterly level!  I left the metal bars in place to assure the post didn't move while I soaked the soil  and tamped some more.  
That post ISN'T moving!

Tomorrow, attaching the hose reel to the platform...


Sunday, November 26, 2017

Hose Reel 4

So the post and turntable are all set for installation.  I released the bench vice holding it and went to lift it.  I couldn't lift it!  It was TOO HEAVY!

I had to drag out my dolly.
Harper Trucks 700 lb Steel Dual Purpose 2 Wheel Dolly and 4 Wheel Cart with 10" Flat-Free Solid Rubber Wheels
It took 5 minutes to drag it out of the basement to the installation site!  Clutterred basement, rough ground...

Tomorrow, the hole for the hose reel post...











































Saturday, November 25, 2017

Hose Reel 3

The rotating hose reel project has been a real challenge.  Every time I think I has something right, it's wrong.

The original plan had a 6"x6"x5' post (a leftover from when the deck was built 3 years ago).  Leftovers are always useful for SOMETHING eventually.  That part stayed. 

I was thinking that the turntable construction needed 12" boards across it for stability and some other boards as braces on the sides. 

But it occurred to me that metal angle brackets would to that side strength.  And then I realized the more metal brackets could replace ALL the boards.  And a lot easier to install...

So what was first a rather complicated structure of 12" carriage bolts and 10" lag screws became a simpler build of 3" deck screws into angle brackets. 

So I dragged the 6"x6"x5' post into the basement and clamped it upright in my bench vise.  I needed two 3" angle brackets on the front and back and two 4" brackets on the sides.

But then I decided that having 2 brackets on each side of the post was even sturdier.  One is good, two are better!  I've never seen anything I can't over-build...

I had some 3" brackets and screwed them in.  I had to buy some 4" brackets.  To my surprise, all the DIY stores were CLOSED on Thanksgiving day.   They are even open on Easter!  Walmart was open though.  But they had only 3" brackets.  So I got the 4" ones Friday.  

Reality is cruel!  When I went to attach the 4" brackets, the screws hit the 3" bracket screws!  ARGH...  I don't have a picture of the 3" brackets screwed in, but the dots mark the spots
I decided to offset/lower the 3"brackets  by adding a strip of 1/2" plywood cut to size (more good use of scraps).  That caused all the attachment screws to miss each other.
 Here, you can see the plywood strips, and brackets successfully attached...  4" ones here...
And 3" ones on the othe sides.
Note how the bracket screw holes are now offset from each other...
The post, with the turntable top is now complete, and has strong as can reasonably be made!

Tomorrow, installing the post outside...

Thursday, November 16, 2017

Hose Reel, Part 2

The turntable drove me completely crazy!  I watched 3 youtube videos about how to install them and none made much sense.  So I went back to the workbench and turn the pieces around in all directions seeking some way, seeking some understanding.

Think of it this way.  Put a slice of ham between 2 slices of bread and THEN put mustard on the ham without lifting the bread or pushing it in sideways...

I went crazy!

I attached the turntable to the top and bottom pieces of wood in all possible ways.  I even considered the turntable was sold cheap because it was non-functional.  But I knew it wasn't.  It was MY failure to comprehend the one BIG HOLE.

When Sir Issac Newton was trying to figure out the orbits of the planets, he tried many geometric shapes.  And he hit on the right one, but made a simple math error and rejected it.  Looking back later, he figured out his error and solved the problem.

I looked back too.  And realized I had it right once but didn't realize it.  Not that I'm like Newton, but we all make mistakes and find we were right at some point and didn't realize it.

I figured it out...

I can't possible explain, but I could show it.

All I can offer is some pictures...




IT SWIVELS, IT SPINS!  There are a lot of wrong holes in it, but it WORKS!  And with new wood, I could do it again better.  But it works.  I got mustard in the sandwich without lifting the bread, LOL!

I bought heavy duty lag screws to attack the hose reel to the top piece.   I drilled the holes to attach it.

But before I do that, I need to create a solid platform to attach it to the existing 4"x4" post.   More of the same size scrap pieces glued and screwed to the post and cross pieces across those.  But that's another day...

My friends say I "overbuild" things.  But my stuff doesn't fall apart after a few years...  I would have designed the Pyramids just as they are...  LOL!

Wait til you see the finished product...

Wednesday, November 15, 2017

Hose Reel

I bought a hose reel a few weeks ago, not sure exactly how to attach it to anything.  The instructions say it MUST be attached to a wall or affixed to the ground.

HAH!

I decided I wanted it to swivel, so that I could pull the hose off in different directions.  My initial thought was to put a 2" metal pipe in the ground and set a 3" PVC pipe on top of that so that would rotate on the metal pipe with some support structure to hold the hose reel.

That got kind of complicated, and PVC pipe is not the sturdiest stuff.  So I let it sit in my mind a few days.

I was shopping for other stuff at the DIY store, and noticed a little 4" turntable (aka Lazy Susan) and thought, "Hey, I have a 12" one of those I bought at a yard sale years ago because I thought it "might be useful".

But I couldn't figure out how to attach it to a post AND attach it to the hose reel.  The internet is an amazing thing.  Ask the RIGHT question, and some other people know the answer and even do a video showing how.

I had figured out how part of it worked.  There was a big hole in the bottom that allowed access to all the smaller holes.  But I still couldn't see how to get at both the top and bottom since it seemed the holes got covered by a board no matter what I did.

Sneaky tricky stuff, but it all had to have a purpose.  The big hole was the key.  And not attaching the hose reel directly to the turntable.  The video I watched showed about using the big hole to allow access to all the other small srew holes.  I got THAT right.  But then it showed attaching 2 square boards to the top and bottom and THEN attaching your "whatever" to the top baord.

DUH!  Slapped forehead.  And the video even expected that.  It said "you can't do it the way you want to directly".

So I needed 2 boards suitable for outside conditions.  Well, I could buy a sheet of pressure treated plywood and cut it to size.  Or use stuff I had.  I didn't have anything 12" wide.  But I had scraps of 2"x8" boards leftover from building the framed garden beds 2 years ago.

But I had to attach 2 pieces of it twice together (a top and a bottom).  Gluing wasn't sturdy enough.  But I had a "biscuit joiner" I bought 20 years ago and had only used once.  AHA, I had a reason to use it!  A biscuit joiner cuts oval shapes in the edge of a board and you gkue precut ovals into the cut slots.

I ran the scraps of wood through my planer to make the surfaces flat and exactly the same thickness, used the plate joiner to cut slots in the edges and glued in the biscuits (ovals).  Clamped them tight and held them flat with clamps and weights.    The wood ovals swell up from the moisture in the glue and the squeeze-out gets between the boards and hold even more.  He stuff makes 2 boards are solid as one larger board.

Naturally, I forgot to take pictures (and I had my camera in my pocket)!  But I can replicate some of it to make sense of all this text.

And that is where I stopped for the day to bring some deck plants in because of the first hard freeze of the season.

More later...

Monday, November 6, 2017

An Old Project Done

Sometimes, I buy stuff for a project and never get around to it.  Sometimes it is funny just seeing the stuff sitting around for months or even years, thinking "I really need to get that done:.  Sometimes, it is really annoying, like when I look at a bag of bolts and hooks or some stuff and have no recollection what I intended to do with them.  And sometimes, I know what they were for, but I did something different to solve the same problem.

At least THIS time, I knew what the parts were for and still wanted it done!

Twentyfive years ago, when I was building the fence around the backyard, I needed sawhorses.  I bought these cheap aluminum brackets you screwed 2"x4" boards into, and the sawhorses were flimsy.

Ten years ago, I bought some sturdier-looking brackets with a unique way of attaching boards.  And they sat around at the back of a shelf every since.

Hang in there, there WILL be pictures...

Yesterday, I looked at them and decided to just "get them built"!  The poly-something brackets are nicely designed.  They are specifically molded to accept both 2"x4" or 2"x6" boards, and you can bolt wider tops on if you choose.  The bracket is also molded to hold 2"x4" legs at a proper angle with heavy-duty poly wedge blocks that are ridged to dig into the boards a bit.  The box even has a convenient chart to tell you how long to cut the legs to get about a dozen possible heights.

So yesterday I went to the DIY store I went for a 2"x6" top.  The 2"x4" pressure-treated boards  (P-T boards because they are for outside use - I have fancier adjustable stuff for shop use) I found there were JUNK (twisted or bowed)!  I chose the best I could find.  But when I went looking for the 2"x6" board, I discovered better quality 2"x4" boards next to them.  So I returned the junk boards to the bin and selected the good ones.  $1 more per board...

So with my perfectly straight boards, I went home and and cut them to length.  That was enough for the afternoon and I had other things to do.

Today, I went to assemble the parts.  The first thing I discovered was that the 2"x6" top board didn't fit in the pre-molded slot.  I had tested a bracket with a regular 6" board, but apparently, pressure-treated wood gets a little bit swollen in the process.  So I had to shave off 1/8th" from the ends using the table saw.  Same with the 2"x4" legs.  Its a bit ugly, but it's just a sawhorse.  If I had it to do over again, I would have just ripped 1/16th" off both sides.  And it actually would have been easier.  Ahh, "hindsight"...

But everything fit eventually.  I marked the spot where the 6" top needed a 5/16" hole drilled for a carriage bolt to attach the top through the poly wedge to hold the legs in place and set up my drill press to get the holes perfectly straight. 

And then discovered they should have said an 11/32" because I had to hammer the bolts through the board to get them through.  Well, I suppose they figured not everyone has an 11/32" drill bit.  I do, but hammering was easier than drilling all the holes slightly larger.  I do not object to "brute force" on rough projects.  And carriage bolts are designed to be hammered into place.  They have a 1/8" square shape intended to be pushed into the wood to keep them from turning.

Holding 2 legs AND placing the poly wedge was a bit tricky while I placed the large wing nut of the bottom of the carriage bolt, but a shoulder was a sufficient "third hand".  I have gotten used to doing things that require 3 hands, LOL!

Tightening the big wing nut between the sawhorse legs took some creativity.  I finally figured out that using a large screwdriver as a lever got 1/3 turn and a large pliers got another 1/3 turn, repeated over and over.  There are some things that are hard to describe but obvious when you try them.

Anyway, I finally got that wingnut so tight that The Hulk couldn't pull those legs loose.  And even then, I might put a couple of 2" screws through through the poly bracket and into the legs. 

And the instructions suggested that added crosspieces of wood across the middles of the legs would improve stability.  Naturally, I did that.  But the legs are at angles.  So, feeling a bit "perfectionist", I wanted the crosspieces to match the angles of the legs and not stick out. 

One little tool I love is an angle tool.  It is nothing but 2 pieces of metal with a wing nut tightener at the connection.  You loosen the nut, set the 2 pieces to match the angle you want, and bring it to the tablesaw to match the angle of the miter gauge to the saw blade. 

It worked perfectly, and I even used scrap PT 1"x3" wood (intended for but not used on the compost bin project).  After I screwed THOSE on the insides of the legs, I sat of the sawhorses and they didn't give at all!

Now, finally, PICTURES...

The 2 sawhorses...
The poly-something bracket...
The leg crosspieces (showing how nicely the angled cuts match the legs...
 They don't exactly "nest" on each other, but can be stacked...
The box info.  The brand is Crawford and the model is #90.   I looked them up on Amazon and they are up to #90-6, so maybe there are improvements.  And there are similar products from another brand.
Very worth it for outdoor sawhorses.  These might outlast me.




Saturday, November 4, 2017

Seeds

Today I went around and snipped off all the flowerheads I could find in the meadow bed.  I figure they will do better if I keep them in the fridge over Winter, and spread them out next Spring.  I filled up a continer of rubbed-aoart seed heads.

Then I did the same for the bee/butterfly/hummingbird bed flowers. 

Then I did the same for the odd huge marigold that volunteered this year. 

3 containers of hopefully "self-sowing" seeds and I will try to help them in Spring.  I figure spreading them around rather than just letting seedheads fall in clumps will be a good idea.  We'll see.

Sunday, October 29, 2017

Dessert

After a good home-cooked meal, you need a good dessert.  I like fresh fruit, nuts, and a taste of chocolate...
And some TV...
And cats on my lap...

Friday, October 27, 2017

The Compost Bin

Well, I thought it was finished, but it wasn't.  The tops were heavy to lift.  And keeping them lifted meant lifting them totally up and over to rest on the fence.  Which annoyed me.

And then I had a totally wicked idea.  Counterweights...

The tops took 17 pounds of upward pressure to lift before (I weighed the lifting pressure with a fishing scale).  So I screwed 2"x4"x6' boards to the tops and added some 6"x6"x53" posts left over from building the new decks (I save scraps and this is why).

Here are the bins now.
The 6"x6" posts are attached to the boards.  I used two 7" lag screws anchored with fender washers up into the posts per board.  Those posts won't ever come loose!
The weight of the posts is perfectly matched to the weight of the tops.  Instead of  17 pounds, I can lift the tops with a finger.
And close them just as easily!
The tops sit upright on their own...
The front slats lift out for easy access to the compost contents.
The slats have small pieces of wood as spacers...
That fit into slots I created by sandwiching a 2"x4" board between two 1"x6" boards ...
 All the sides have braces...
And I even have a barrel of dirt to shovel a couple inches into the bin after every 6" of compostable material.

Adventures In Driving

 Last month, my cable box partially died, so they sent a replacement.  But they wanted the old one back anyway.  The store in town only hand...